Hattatsu Group

Consulting

Production consulting based on Operational Excellence, Lean, and Kaizen

We build production systems, eliminate operational losses, and shape a culture of continuous improvement
— tailored to the needs of your specific enterprise.

Context

Problems we solve

↓

High production costs and hidden losses

Losses in processes go unseen, efficiency drops, and margins shrink for no obvious reason.
⊘

Strategy doesn't reach the shop floor

KPIs and goals never make it to the operational level. Staff actions don't support the company's strategy.

↺

Improvements don't stick in the culture

One-off projects deliver results that vanish 3–6 months after the consultants leave.
01

Production System

A comprehensive project to build a production system for the enterprise based on Lean, Kaizen, and Operational Excellence.

Problems addressed

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High production costs and losses at every level

•

No standards or transparent KPIs on the shop floor

•

Improvement results don't stick

Experts at the gemba in a glass processing shop
02

Logistics, Marking, and 6S

We design industrial floor marking and implement a 6S system for a safe and efficient flow across the enterprise.

Problems addressed

•

Unsafe movement of people and vehicles

•

Complex in-plant logistics

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Inefficient use of floor space

Marked storage zones and aisles on the shop floor
03

HR Consulting

We build a 7-element HR system that supports your business strategy: from recruitment to the talent pipeline.

Problems addressed

•

HR works in fragments, with no system

•

No competency profiles or requirements

•

Recruitment, onboarding, and assessment aren't systematic

Reviewing a development map at a shop floor information board
04

Individual Program

We configure a project around your situation when the task doesn't fit standard formats.

Problems addressed

•

Comprehensive transformation across several areas at once

•

Non-standard industry conditions

•

A flexible format to fit your budget

Planning the flow on a shop floor layout
Diagnostics

Discover the real maturity level of your production

7 questions · 5 minutes · A personal index and expert recommendations

✓

A radar map across 5 key areas of production

✓

Priorities and concrete growth points for your enterprise

✓

Personal recommendations from a certified expert

Instant results · No obligations

Our Approach

How We Work

Scientific Management

We rely on proven methodologies: Lean, Kaizen, TOC, Operational Excellence. No gut-feeling decisions — only measurable results.

Adaptation to Your Culture

We don't blindly copy Western practices. We adapt world-class experience to the local cultural context and the realities of your production.
The Result

Synergy and Engagement

The key success factor is the direct involvement of top management. We train your team rather than working instead of it.

•

Knowledge transfer to your internal team

•

A system that runs without consultants

!

A mandatory condition of our work

100% engagement of top management

TESTIMONIALS

“The Hattatsu Group team is one of the very few experts in the CIS who know the deep specifics, pain points, and technical nuances of the window market from the inside. Our years of joint experience developing large-scale consulting programs have confirmed the high practical value of their methods. I unconditionally recommend Hattatsu Group to all partners for systematic production optimization and the implementation of lean technologies.”

YES
Alexander Kitaev-Smyk

Founder and Head of the SHKOLA OKNA+ ecosystem

“Comprehensive consulting from Hattatsu Group introduced the strict standards of the Asian school of management at our plant and completely rebuilt our management culture. As a result, we doubled productivity — learning to deliver the former output of two shifts in just one — and reached stable annual operating profit growth of +20%. The Hattatsu Group team didn't just optimize the shop floor; it built world-class systematic managers inside the company.”

YES
Dmitry Panin

Founder and Head of AXAGLASS

“With the Hattatsu Group team we implemented the standards of the Asian school of management, which helped rebuild our internal processes: moving away from rigid manual control toward staff training and delegation. This dramatically relieved management from operational routine. The site received a working system that has been developing autonomously for five years since the project ended, maintaining high production efficiency.”

YES
Alexey Markus

Managing Director, Sibglass Novosibirsk

“In just one year of working with Hattatsu Group we created a unified digital ecosystem for managing the enterprise and increased overall production output by 10%. Implementing end-to-end planning and lean standards on the shop floor allowed us to optimize costs and reduce payroll while raising the earnings of key specialists by 30%. The team dove deep into our specifics, completely rebuilding our processes — from per-shift dashboards at the gemba to long-term business strategy.”

YES
Natalia Gryaznova

CEO of PZZS LLC (NFG brand)

“The one-year professional development program in communication and motivation for Lean projects, delivered by the Academy for the Development of Manufacturing Enterprises, proved highly effective in practice. Its hands-on format (308 academic hours) and the well-balanced combination of online modules with on-site training allowed our middle managers to build cross-functional management and project leadership skills without stepping away from day-to-day operations. Introducing non-financial motivation methods and developing a culture of continuous improvement produced a measurable increase in employee engagement and team loyalty. We recommend the Academy as a systemic expert in organizational design and the transformation of production systems.”

YES
Alexander Tarasov

HR Director, Borsky Glass Works JSC

“When we brought the Academy team in for manufacturing consulting with our key clients, we received in-depth technological analytics and a clear audit and diagnostics system. The Academy's experts quickly identify hidden losses, optimize the logistics of internal flows, and rebuild operational processes to meet lean manufacturing requirements. This approach made it possible to increase customer satisfaction, reduce complaints, and strengthen our clients' commercial resilience. We recommend the Academy as a strong technological and management partner for the comprehensive transformation of production facilities.”

YES
Sergey Kasyan

Former Sales Manager at AGC
Development Director, RAVT (Russian Automobile Union)

Discuss your task with an expert

Tell us about the situation at your plant
— we'll choose the right direction and assemble a team for your task.
Contact Details

Get in touch with our representative directly

Choose the way that suits you — and let's discuss growing your business directly.

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