The simulator is an online platform where the participant acts as production director. They make decisions about organizing flows, eliminate losses, and optimize processes in a virtual environment.
Every action is reflected in 300 performance metrics. The participant immediately sees how a local change affects the entire flow, where losses arise, and what needs to change.
Online / Hybrid
No limit on the number of participants
Leaderboard and gamification
Modes
Two modes for different tasks
Start with the training mode, move on to expert — or use both
Mode 1
Training
Step-by-step Lean mastery
A basic set of Lean tools
One production scenario
Hints and explanations at every step
Perfect for a first introduction to the system
Mode 2
Expert
Maximum capability
All 90 lean production tools
27 analytical forms for deep analysis
300 production performance metrics
Scenario comparison and advanced analytics
Learning Goals
5 tasks the simulator solves
1
Master Lean tools in practice
Participants apply lean production tools in a safe environment with no risk to the real process.
2
Learn to see losses
We train the ability to find and eliminate every type of loss in the production flow.
3
Connect actions to metrics
Every decision is reflected in 300 metrics — the impact on efficiency and costs is visible.
4
Make data-driven decisions
Analytical forms teach people to rely on numbers, not intuition.
5
Cement systems thinking
An understanding of how local improvements affect the entire production flow.
Comparison
Simulator vs. traditional training
Traditional formats create awareness. The simulator builds skill.
Traditional training
Engagement
10–30%
Time to competence
72 hours
Number of participants
limited
Motivation
low
Material retention
10–30%
With the Lean Production simulator
Engagement
90%
Time to competence
6–8 hours
Number of participants
unlimited
Motivation
leaderboard + gamification
Material retention
90%
Who It's For
Who benefits from the simulator
Production Directors
They train flow management, metric-driven decision-making, and systems thinking.
Line Managers
They grasp Lean principles hands-on at their own level and learn to see losses.
Workers and Operators
They understand the goals and logic of lean production through game-based interaction.
Students and Educators
They use the simulator as a teaching tool for practicing Lean skills.
Try the simulator in action
You can already watch the demo and see how the simulator teaches a team Lean in practice.